Von der Idee über Entwicklung, Konstruktion, Bau bis zur Inbetriebnahme liegt die Gesamtverantwortung bei aixACCT mechatronics.

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FULLY AUTOMATIC ULTRAFINE CLEANING OF BULK SOLIDS

Plasma cleaning systems from aixACCT mechatronics enable efficient, fully automatic ultrafine cleaning of all kinds of bulk solids.

Quality, efficiency, sustainability

A plasma cleaning system from aixACCT mechatronics lets you further improve the quality of your products in an efficient and environmentally friendly process. When it comes to surface treatment processes for bulk goods like painting and coating, the products’ surface tension following ultrafine cleaning can have a major influence on the end result. The level of surface tension achieved is therefore the rigmark for the quality of the ultrafine cleaning.

When subjected to a wetting test, bulk goods that have been processed in an aixACCT mechatronics plasma cleaning system achieve a surface tension of up to 60 mN/m, which corresponds to complete wetting. Our plasma cleaning systems therefore create the best conditions for the perfect end product.

Further benefits of these systems include:

  • An environmentally friendly alternative to galvanic cleaning
  • Low CO2 emissions
  • High throughput of 100 kg/10 min
  • 24/7 operation possible (3 shifts)
  • Compact design

Thanks to our proven automation expertise, we can integrate your system seamlessly into your process.

 

Overview of manual and fully automatic systems

  • Container typeStandard wire basket
    Container sizeApprox. 650 x 470 x 300 mm
    No. of containers3
    Total bulk solids weight45 kg
    Total bulk solids volume approx.120 l
    Feedfront
    Feed type manual
    Process integration interfacenone
    Typical applicationSensitive elastomer parts
    Typical throughput80 kg/h
    200 l/h
    Surface tension with typical cycle time> 55 mN/m
    Power approx.20 kW
    Process gasOxygen (nitrogen, argon)
    Main chamber pump(s)
    Nominal working pressure0,2 mbar
    Pumping time to dry empty approx.180 s
    Floor areaApprox. 2.40 x 2.90 m

    Container type

    • Standard wire basket

    Container size

    • Approx. 650 x 470 x 300 mm

    No. of containers

    • 3

    Total bulk solids weight

    • 45 kg

    Total bulk solids volume approx.

    • 120 l

    Feed

    • front

    Feed type

    • manual

    Process integration interface

    • none

    Typical application

    • Sensitive elastomer parts

    Typical throughput

    • 80 kg/h
      200 l/h

    Surface tension with typical cycle time

    • > 55 mN/m

    Power approx.

    • 20 kW

    Process gas

    • Oxygen (nitrogen, argon)

    Main chamber pump(s)

    Nominal working pressure

    • 0,2 mbar

    Pumping time to dry empty approx.

    • 180 s

    Floor area

    • Approx. 2.40 x 2.90 m

  • Container typeSpecial drum
    Container sizeDM 900x650 mm
    No. of containers1
    Total bulk solids weightUp to 250 kg
    Total bulk solids volume approx.90 l
    Feedtop
    Feed typeCrane, fully automatic, process integrated
    Process integration interfaceProfinet
    Typical applicationRobust metal or plastic parts
    Typical throughput500 kg/h
    650 l/h
    Surface tension with typical cycle time> 55 mN/m
    Power approx.35 kW
    Process gas
    Oxygen (nitrogen, argon)
    Main chamber pump(s)
    Pumping time to dry empty approx.150 s
    Floor area4.00 x 3.10 m

    Container type

    • Special drum

    Container size

    • DM 900x650 mm

    No. of containers

    • 1

    Total bulk solids weight

    • Up to 250 kg

    Total bulk solids volume approx.

    • 90 l

    Feed

    • top

    Feed type

    • Crane, fully automatic, process integrated

    Process integration interface

    • Profinet

    Typical application

    • Robust metal or plastic parts

    Typical throughput

    • 500 kg/h
      650 l/h

    Surface tension with typical cycle time

    • > 55 mN/m

    Power approx.

    • 35 kW

    Process gas

    • Oxygen (nitrogen, argon)

    Main chamber pump(s)

    Pumping time to dry empty approx.

    • 150 s

    Floor area

    • 4.00 x 3.10 m

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